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POD ECO

in-house film regranulation

Post-production PE/PP film returns to circulation as regranulate (PCR)—processed in-house, under full process control, instead of being sent for disposal.

Submit film for regranulation → View Closed Loop program

Identify your situation
in 5 seconds

Manufacturer with film waste

You have post-production PE/PP film and pay for its disposal—instead of recovering raw material from it.

Customer using our foil

You want to close the loop on the material you purchase from us—the film returns to us and goes back into production.

Customer-supplied material

Regranulation of your film (toll).

Customer problem

How we solve it

Result

Post-production film = disposal cost

Regranulation on POD ECO line—waste becomes raw material

Lower disposal costs, material returns to circulation

PPWR pressure / PCR content in packaging

Regranulate feeds production of film with PCR content

Actual PCR in product

Need proof of circularity for audit

Loop closure within Closed Loop program

Certificate and report—see program below

From post-production film to new film

Entire process on one line, under Kablonex control.

Collection

Post-production PE/PP film

Sorting

Feedstock preparation and fractionation

Regranulation

Processing on POD ECO line

Regranulate

PCR raw material

New film

PCR dosing into production

↺ material returns to circulation—closed loop

Parameter

Value

Recycling line

in-house—POD ECO

Feedstock materials

PE / PP films (post-production, LDPE)

Output product

regranulate (PCR) for film production

The first step is technical, not sales-oriented

1

Submit film

Film type, quantity, purity level, location.

2

Feedstock assessment

Verification of whether the material qualifies for regranulation.

3

Collection and regranulation

Logistics on our side, processing on POD ECO line.

4

Production

Series + repeatable roll format.

Logistics terms and possible settlement determined individually

Application example

You pay for film twice

You purchase film, use it on the line, and send trimmings and post-production waste for disposal—paying for the same material a second time. On top of that, the customer’s purchasing department requests circularity data for audit.

✕ Without regranulation

  • Disposal costs are rising faster than most budget items.
  • Material you paid for disappears from circulation permanently.
  • “We operate sustainably” in the offer is now a red flag, not an asset.
  • No solid proof of circularity in tenders with ESG criteria.

✓ With POD ECO

  • Waste → raw material—film returns as PCR regranulate.
  • PCR for production—the same material goes back into new film.
  • Logistics on our side—you submit, we collect and process.
  • Closed Loop program—if you need a certificate for ESG audit.

Do you recognize this in your operations? If you pay for post-production film disposal—this scenario is about your process.

Submit film → we will assess regranulation feasibility

You have post-production film
Let’s close the loop.

Provide film type and volume—we will respond with a regranulation feasibility assessment.

Submit film for regranulation → View Closed Loop program

Products

Services

Company

ESG-1

Knowledge

Contact

ask@kablonex.com.pl

Open Mon–Fri 8:00–16:00
Podanin 76
64-800 Chodzież

Free consultation