24 October 2026

Pallet wrap stays. Brussels has dropped the 100% reuse requirement but kept three others

Pallet wrap stays. Brussels has dropped the 100% reuse requirement but kept three others

For two years, logistics managers have been asking whether they will have to secure pallets with something reusable in 2030. The answer came in Commission Delegated Decision (EU) 2026/429: pallet wrap and straps are exempt from the 100% reusable packaging requirement for internal and domestic transport. That is the good news. The bad news is that most companies will remember only this, and from 2030 three other PPWR requirements will judge the film on the pallet.

In brief
  • What goes: the 100% reusable packaging requirement for pallet wrap and straps in transport within a company, between linked enterprises in the EU and between companies in one country (PPWR Article 29(2) and (3)). The decision applies from 26 May 2026.
  • What stays: the 40% reuse target for transport packaging from 2030 (Article 29(1)), the 35% minimum recycled content from 2030 (Article 7) and the film’s recyclability performance grade (Article 6, criteria by 1 January 2028).
  • What follows: the film on the pallet is not going away, but its specification is changing. Weight per pallet, PCR share and a structure designed for recycling become tender parameters.
26 May2026: decision applies
40%of transport packaging reusable from 2030
35%recyclate in film from 2030
2028recyclability criteria (by 1 January)

01 What Decision 2026/429 actually changed

Commission Delegated Decision (EU) 2026/429 of 25 February 2026 is the first delegated act issued under the PPWR. It was published in the Official Journal on 6 May and applies from 26 May 2026.

PPWR Article 29 obligations before and after the decision
Transport within one company (between sites in the EU)before: 100% reusable packaging from 2030; now: pallet wrap and straps exempt
Transport between linked enterprises in the EUbefore: 100% from 2030; now: exempt
Deliveries between companies in one Member Statebefore: 100% from 2030; now: exempt
General target for transport packaging (Article 29(1))40% from 2030, 70% from 2040: unchanged; film and straps count towards the total

The Commission’s reasoning: forcing reusable pallet securing systems would mean disproportionate costs for rebuilding packaging lines, automation is not ready for it, and the risk of supply chain disruption is real.

Scope of the act

The decision refers to “pallet wrappings and straps” used to stabilise the load on the pallet. In practice this covers stretch film. Stretch hoods and shrink sleeves are not named explicitly in the act, which is why this article speaks of “pallet wrap” and “securing the load on the pallet”. The status of individual formats is worth confirming with a compliance adviser.

02 Myth: “the film stays, so nothing changes”

The exemption covers one obligation. The other three remain in force, and each one goes straight to the film specification:

PPWR requirements that still apply to film on the pallet
Recyclability (Article 6): performance grades A, B, Ccriteria by 1 January 2028, assessment from 2030; mono-PE structure, no additives that hinder sorting, printing and adhesives suited to recycling
Minimum recycled content (Article 7)35% from 2030, 65% from 2040; PCR in the film without losing puncture resistance or shrink performance
Minimisation (Article 10)from 2030; weight and volume limited to the minimum necessary, excess film will have to be justified
40% reusable transport packaging (Article 29(1))from 2030; film counts towards the total, so the more reusable pallets and crates in circulation, the less pressure on film

On paper, these are four separate articles of the regulation. On the line, they are one question: how many grams of which film does it take for the pallet to arrive intact?

The Commission’s decision did not exempt film from its obligations. It exempted it from just one.

03 Who is responsible

The PPWR divides obligations between the packaging manufacturer, the party placing it on the market and the end user. The packaging manufacturer answers for recycled content; whoever does the packing answers for the reuse targets and minimisation. If you are not sure which role you hold, start with the article Who are you under the PPWR?

The practical consequence: a buyer who compares film offers on price per kilogram today will, in 2030, need three documents from the supplier: a PCR content declaration, a recyclability assessment of the structure and proof that the weight per pallet is technically justified.

04 What already makes a difference today: weight per pallet

Minimisation and recyclate meet in one place: grams of film per pallet. Fewer grams mean lower fees, less recyclate to buy and a simpler audit.

Kablonex projects that reduced film weight per pallet
Fertiliser producer, printed stretch hood22% less film per pallet
Pellet producer, one HQ 90 µm hood instead of two at 120 µmover 60% less film per pallet
Glassworks, shrink sleeve from 130 to 90 µmno more bottles breaking in weekend transport
Crate producer for the German market, 50 µm stretch hood35% recyclate

Each of these results came after a trial on the customer’s line, not a change to a data sheet. Downgauging without a trial earns you a complaint, not a saving.

The physical limit

Downgauging has a limit. With heavy pallets, long transport and frost, the film has to stay thicker. Minimisation in the PPWR refers to the “minimum necessary”, and that minimum is set by testing, not by a table.

05 What to do by the end of 2027

  1. Calculate the film weight per pallet for your three most important pallet formats.
  2. Ask your supplier for two documents: the current PCR share for each item number and the layer structure for recycling.
  3. Plan one downgauging trial on your highest-volume line. Reply to your enquiry within 24 h, quotation within 48 h of receiving complete data.

FAQ Frequently asked questions about pallet wrap and the PPWR

Will stretch film for pallet wrapping be banned from 2030?

No. Commission Delegated Decision (EU) 2026/429 exempts pallet wrap and straps from the 100% reusable packaging requirement for internal and domestic transport. The film remains permitted.

Which PPWR requirements still apply to pallet wrap?

From 2030: 35% minimum recycled content (Article 7), recyclability performance grade (Article 6, criteria by 1 January 2028), minimisation of weight and volume (Article 10) and the general target of 40% reusable transport packaging (Article 29(1)).

Are stretch hoods and shrink sleeves also exempt from the reuse requirement?

Decision 2026/429 refers to pallet wrappings and straps used to stabilise the load, in practice stretch film. The status of stretch hoods and shrink sleeves is worth confirming with a compliance adviser.

When does Decision 2026/429 apply?

It was adopted on 25 February 2026, published in the Official Journal of the EU on 6 May 2026 and applies from 26 May 2026.

Legal status as at 24 October 2026: Regulation (EU) 2025/40 (PPWR) and Commission Delegated Decision (EU) 2026/429 (OJ of 6 May 2026). This article is for information only and does not constitute legal advice.

About the author

Oskar Nawrocki

CEO and co-owner of Kablonex

For more than 13 years he has been developing Kablonex, a family business from the Wielkopolska region that has grown from a local film producer into one of the leaders of change in the PE packaging industry. A graduate of Poznań University of Technology, he combines engineering thinking with commercial practice: from raw material purchasing and negotiations with global suppliers to international sales.

His priority is solutions that make sense for both the environment and the customer’s costs: films with recycled content (PCR), optimised film thickness and consumption, in-house recycling. He is building a team in which innovation goes hand in hand with responsibility and fast action.

In private life a triathlete and multiple Ironman finisher. The same persistence and discipline drive his approach to business.

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