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NEX-PACK
PE Packaging Films

For manufacturers of FMCG, hygiene products, frozen foods, and furniture

  • Mono, 3- and 5-layer production
  • Wide range: food, hygiene, technical, frozen foods
  • Print up to 10 Full HD flexo colors
Choose the right film for your application Download technical data sheet
ISO 9001 certificate
BRCGS Packaging Materials certificate
EcoVadis rating
PZH hygiene certificate (NIZP)
FSC C229087 certificate
What you gain Application Comparison FAQ Case Studies Specification Documentation

What you gain

We solve specific packaging problems

NEX-PACK offers packaging films in tape, semi-sleeve, and sleeve forms, designed for high-speed packaging on flow-pack, VFFS lines, and wrapping applications. We optimize parameters for specific applications — from bread and frozen foods, through hygiene products, to mattresses and technical products.

Unstable process on flow-pack / VFFS line

NEX-PACK Solution: Formulations validated for specific lines and packaging speeds, with a stable coefficient of friction and repeatable seal parameters in every batch.
Value for You: Fewer micro-stops, less waste, higher OEE, and predictable packaging quality in long runs.

Film static and layer sticking

NEX-PACK Solution: Carefully selected antistatic and antiblocking additives — the film does not generate static electricity and layers do not stick in the roll.
Value for You: Smooth film unwinding from the roll, no machine jams, cleaner final packaging.

High packaging cost per unit

NEX-PACK Solution: Engineered downgauging in 5-layer structures — reduced thickness without loss of mechanical and barrier functionality.
Value for You: Lower packaging cost per unit and reduced material footprint under PPWR, without changing the packaging line.

Cold-chain packaging and deep freezing

NEX-PACK Solution: NEX-PACK FR — film dedicated to frozen foods, with a stable seal down to −30 °C.
Value for You: No cracks or micro-damage to packaging in the cold-chain, fewer complaints from distributors.

PPWR, ESG, and monomaterial requirements

NEX-PACK Solution: Variants with PCR / PIR content and PE monomaterial structures designed for mechanical recycling.
Value for You: Meeting ESG goals and PPWR requirements without changing the packaging line, stronger position in negotiations with retail chains.

Comparison

Technical Comparison

Visible 1 – 4
z 4 produktów
INIT (°C)
Hot-Tack
Bariera WVTR
Metalocen
Podłoże
Typowe Aplikacje
NEX-PACK BRP Bread Packaging
Bread Packaging
Film in tape form designed for packaging bread and food products.
horizontal flow-pack
up to ~120 m/min
Standard ●●●○○
PCR on request
Baked goods, confectionery
NEX-PACK HG Hygenic
Hygenic
Film in tape form designed for packaging hygiene products.
VFFS, horizontal flow-pack
up to ~150 m/min
Frozen foods, fresh food, confectionery
Enhanced ●●●●○, tear-resistant
PCR available
Hygiene products: diapers, sanitary pads, towels
NEX-PACK TECH Tech
Tech
Film in tape form designed for packaging technical articles, such as mattresses.
Wrappers, baggers (automatic and semi-automatic)
up to ~80 m/min
High ●●●●○, for heavier loads
PCR available
Technical articles, mattresses, foams
NEX-PACK FR Frozen
Frozen
Film in tape form designed for packaging frozen foods.
flow-pack / VFFS in cold-chain
up to ~120 m/min
Standard ●●●○○, flexible down to -30 °C
PCR on request
Frozen foods, ice cream, ready meals
Visible 1 – 2
z 4 Produktów
NEX-PACK NEX-PACK BRP Bread Packaging
Bread Packaging
Film in tape form designed for packaging bread and food products.
NEX-PACK NEX-PACK HG Hygenic
Hygenic
Film in tape form designed for packaging hygiene products.
NEX-PACK NEX-PACK TECH Tech
Tech
Film in tape form designed for packaging technical articles, such as mattresses.
NEX-PACK NEX-PACK FR Frozen
Frozen
Film in tape form designed for packaging frozen foods.
INIT (°C)
horizontal flow-pack
VFFS, horizontal flow-pack
Wrappers, baggers (automatic and semi-automatic)
flow-pack / VFFS in cold-chain
Hot-Tack
up to ~120 m/min
up to ~150 m/min
up to ~80 m/min
up to ~120 m/min
Bariera WVTR
Frozen foods, fresh food, confectionery
Metalocen
Standard ●●●○○
Enhanced ●●●●○, tear-resistant
High ●●●●○, for heavier loads
Standard ●●●○○, flexible down to -30 °C
Podłoże
PCR on request
PCR available
PCR available
PCR on request
Typowe Aplikacje
Baked goods, confectionery
Hygiene products: diapers, sanitary pads, towels
Technical articles, mattresses, foams
Frozen foods, ice cream, ready meals
Need advice? Contact us
Polypropylene Low Sit

FAQ

Most Frequent Technical Questions

Why NEX-LAM instead of standard PE film?

Standard PE film (mono/2-layer) has limited optimization capabilities for specific applications. NEX-LAM (3-5 layer) provides independent control over:
• Sealing layer (hot-tack, initiation)
• Core layer (mechanics, barrier)
• Outer layer (optics, COF)

Your end customer receives packaging tailored to their process, not a compromise.

How to choose between LS and ULS for monomaterials?

Depends on the substrate:
• MDO PE: NEX-LAM LS (90°C) is sufficient, good price/performance balance
• BOPE: NEX-LAM ULS (80°C) is better, wider process window
• Coated paper: NEX-LAM LS, watch out for migration

Always test before production – monomaterials are less forgiving than classic laminates.

What about PCR/PIR integration? Does it affect sealing parameters?

Yes, it can. Therefore:

  1. We dose PCR in non-sealing (core) layers
  2. The sealing layer remains virgin material = stability
  3. We can use up to 30% PCR without affecting hot-tack
  4. Above 30% – recalibration of parameters is necessary

We always provide a RecyClass/ISCC Plus certificate for your end customer.

Can I order a custom structure for a specific client project?

Yes. Minimum: 500 linear meters (depending on format).

Process:

  1. Technical brief (application, speed, requirements)
  2. Structure proposal (3-5 days)
  3. Test sample (5-7 days)
  4. Feedback & optimization (if needed)
  5. Production (10-14 days)

Ask about custom development →

What is the thickness stability (tolerance)?

±5% for standard thicknesses (20-100μm)
±7% for thin films (<20μm) – downgauging

Online control every 50m. If we detect a deviation of >8% – the roll does not leave production.

What about shelf-life? Do parameters change over time?

NEX-LAM is stable for 12 months under the following conditions:
• Temperature: 15-25°C
• Humidity: <60% RH
• Protected from UV

After this period: hot-tack may slightly increase (+5-10ms), but this is insignificant in most applications.

Specification

Technical Capabilities
NEX-PACK

Film Cross-sections
Tape
Width
80 – 1350 mm (standard); custom upon request
Thickness
20-250 µm; Tolerance: ±5% (standard), ±7% (thin)
Structure
3-layer (standard); 5-layer (custom, min. 500 lm MOQ)
Print
Possible (in conjunction with NEX PRINT) up to 10 flexo CI colors
Perforation
Yes (custom)
Roll Diameter
Up to 1500mm (standard)
Cores
fi 76mm, fi 152mm (standard); Custom upon request
Finishes
Antistatic, colorant, antifog
(depending on product)
Certificates
BRC (food contact)
FDA compliance
RecyClass (PCR integration)
ISCC Plus (chemical PCR)
MOQ
500 lm (depending on format)
Custom development: negotiable
Lead time
10-14 days (standard)
5-7 days (express, +fee)
3-5 days (test samples)
Packaging
Rolls on pallets
Stretch film + labels
Custom packaging upon request

Documentation

Materials for download

What else can we
do for you

NEX-HOOD

Stretch-Hood Films

NEX-LAM

PE/PP lamination films

NEX-PAPER

Paper and paper-like films

NEX-BAG

Industrial Bag Films

NEX-SHRINK

Heat-Shrink Films

POD ECO

in-house film regranulation

NEX PRINT

CI/Stack flexographic printing up to 10 colors

NEX WIND

rewinding and slitting to fit your line

Order a test sample

Need a sample? Contact us

We will prepare a test roll according to your client’s parameters, and you can test it on your laminating line

Order a test sample

Products

Services

Company

ESG-1

Knowledge

Contact

ask@kablonex.com.pl

Open Mon–Fri 8:00–16:00
Podanin 76
64-800 Chodzież

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