{"id":2139,"date":"2026-05-22T08:39:31","date_gmt":"2026-05-22T06:39:31","guid":{"rendered":"https:\/\/kablonex.pl\/bez-kategorii\/wood-pellet-manufacturer-one-hq-hood-instead-of-double-packaging-over-60-less-film-per-pallet\/"},"modified":"2026-10-08T12:28:57","modified_gmt":"2026-10-08T10:28:57","slug":"wood-pellet-manufacturer-one-hq-hood-instead-of-double-packaging-over-60-less-film-per-pallet","status":"publish","type":"post","link":"https:\/\/kablonex.pl\/en\/case-study\/wood-pellet-manufacturer-one-hq-hood-instead-of-double-packaging-over-60-less-film-per-pallet\/","title":{"rendered":"Pellet producer: one HQ 90 \u00b5m hood instead of two 120 \u00b5m hoods, over 60% less film per pallet"},"content":{"rendered":"\n<div class=\"kx-article\">\n\n  <p class=\"kx-lead\">A wood pellet producer exporting to southern Europe wrapped every pallet twice in a 120 \u00b5m stretch hood and still received complaints about faded print on the bags. A single NEX-HOOD HQ 90 \u00b5m hood with a UV absorber and UV stabiliser replaced the two: over 60% less film per pallet and a packing cycle twice as short.<\/p>\n\n  <div class=\"kx-summary\">\n    <div class=\"kx-label\">In brief<\/div>\n    <ul>\n      <li><b>Customer:<\/b> a Polish wood pellet producer exporting to Italy, Spain and further south in Europe.<\/li>\n      <li><b>Problem:<\/b> two hoods of 120 \u00b5m each (240 \u00b5m of film per pallet), yet print on the bags still faded under UV, packaging cost was high and the packing cycle was long.<\/li>\n      <li><b>Solution:<\/b> a single NEX-HOOD HQ 90 \u00b5m hood, a 5-layer variant with a UV absorber and a UV stabiliser.<\/li>\n      <li><b>Result:<\/b> over 60% less film per pallet (240 \u2192 90 \u00b5m), a packing cycle twice as short and an end to complaints about faded print from customers in Italy and Spain.<\/li>\n    <\/ul>\n  <\/div>\n\n  <div class=\"kx-stats\">\n    <div><b>90 \u00b5m<\/b><span>from 240 \u00b5m \u00b7 film per pallet<\/span><\/div>\n    <div><b>over 60%<\/b><span>less film per pallet*<\/span><\/div>\n    <div><b>2\u00d7<\/b><span>shorter packing cycle<\/span><\/div>\n    <div><b>1 hood<\/b><span>instead of two of 120 \u00b5m<\/span><\/div>\n  <\/div>\n\n  <h2><span class=\"kx-num\">01<\/span> Customer<\/h2>\n\n  <p>A Polish wood pellet producer. Bagged pellets travel on pallets for export to Italy, Spain and further south in Europe.<\/p>\n\n  <h2><span class=\"kx-num\">02<\/span> Challenge<\/h2>\n\n  <p>Every pallet was wrapped twice in a 120 \u00b5m stretch hood, a total of 240 \u00b5m of film per pallet. The reason: the long export route to southern Europe. Pallets stood outdoors, were reloaded many times and were exposed to strong sunlight.<\/p>\n\n  <p>Despite the double wrapping, complaints came in about print on the bags fading under UV. On top of that came a high packaging cost per pallet and a long packing cycle.<\/p>\n\n  <h2><span class=\"kx-num\">03<\/span> Solution<\/h2>\n\n  <ul>\n    <li><b>One hood instead of two:<\/b> NEX-HOOD HQ 90 \u00b5m replaced double wrapping with a 120 \u00b5m hood.<\/li>\n    <li><b>5-layer variant:<\/b> a film with increased mechanical strength.<\/li>\n    <li><b>UV absorber:<\/b> protects the bags inside the pallet.<\/li>\n    <li><b>UV stabiliser:<\/b> extends the service life of the film itself during outdoor storage.<\/li>\n  <\/ul>\n\n  <h2><span class=\"kx-num\">04<\/span> Results<\/h2>\n\n  <table class=\"kx-spec\">\n    <caption>Before and after<\/caption>\n    <tbody>\n      <tr><th scope=\"row\">Film per pallet<\/th><td>2 \u00d7 120 \u00b5m (240 \u00b5m) \u2192 1 \u00d7 90 \u00b5m, over 60% less film*<\/td><\/tr>\n      <tr><th scope=\"row\">Packing cycle<\/th><td>twice as short, one hood instead of two<\/td><\/tr>\n      <tr><th scope=\"row\">Complaints about faded print<\/th><td>no more complaints from customers in Italy and Spain<\/td><\/tr>\n      <tr><th scope=\"row\">Pallet stability<\/th><td>maintained despite the reduced thickness<\/td><\/tr>\n      <tr><th scope=\"row\">Material footprint<\/th><td>lower, reported under PPWR<\/td><\/tr>\n    <\/tbody>\n  <\/table>\n\n  <h2><span class=\"kx-num\">05<\/span> What this means for you<\/h2>\n\n  <p>If you wrap pallets twice because a single hood does not survive transport or sunlight, the problem is usually not the thickness but the formulation. A well-designed 90 \u00b5m film does more than two 120 \u00b5m films and costs less on every one of your pallets.<\/p>\n\n  <div class=\"kx-link\"><b>NEX-HOOD<\/b><a href=\"https:\/\/kablonex.pl\/en\/products\/nex-hood\/\">Stretch hood film 45-150 \u00b5m<\/a><\/div>\n\n  <p class=\"kx-note\">*Reduction calculated from the total film thickness per pallet: 240 \u00b5m (two hoods of 120 \u00b5m) versus 90 \u00b5m, i.e. 62.5%. The case study is anonymised.<\/p>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A wood pellet producer exporting to southern Europe wrapped every pallet twice in a 120 \u00b5m stretch hood and still received complaints about faded print on the bags. A single NEX-HOOD HQ 90 \u00b5m hood with a UV absorber and UV stabiliser replaced the two: over 60% less film per pallet and a packing cycle [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2993,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","footnotes":""},"categories":[26],"tags":[],"class_list":["post-2139","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Pellet: one hood instead of two, 60%+ less film | Kablonex<\/title>\n<meta name=\"description\" content=\"A pellet producer replaced two 120 \u00b5m hoods with one NEX-HOOD HQ 90 \u00b5m with UV protection: 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