{"id":2104,"date":"2026-05-07T06:33:55","date_gmt":"2026-05-07T04:33:55","guid":{"rendered":"https:\/\/kablonex.pl\/bez-kategorii\/monomaterial-converter-for-ppwr-germany\/"},"modified":"2026-10-08T12:30:02","modified_gmt":"2026-10-08T10:30:02","slug":"monomaterial-converter-for-ppwr-germany","status":"publish","type":"post","link":"https:\/\/kablonex.pl\/en\/case-study\/monomaterial-converter-for-ppwr-germany\/","title":{"rendered":"Converter from Germany: PE\/PE mono-material for the PPWR without loss of packaging performance"},"content":{"rendered":"\n<div class=\"kx-article\">\n\n  <p class=\"kx-lead\">A flexible packaging converter from Germany had to give an FMCG customer a PE\/PE mono-material instead of a PET\/PE laminate, but standard sealant film did not seal stably on MDO PE. NEX-LAM LS film, developed in 3 weeks, made the switch to mono-material possible without loss of packaging performance.<\/p>\n\n  <div class=\"kx-summary\">\n    <div class=\"kx-label\">In brief<\/div>\n    <ul>\n      <li><b>Customer:<\/b> a flexible packaging converter from Germany working for FMCG customers.<\/li>\n      <li><b>Problem:<\/b> the PET\/PE laminate is not recyclable, and on the target MDO PE\/PE structure standard sealant film did not seal stably.<\/li>\n      <li><b>Solution:<\/b> NEX-LAM LS for MDO PE with a seal initiation temperature of 90 \u00b0C and a wide hot tack window: custom development in 3 weeks, 5 test iterations, a 5-layer structure with controlled COF.<\/li>\n      <li><b>Result:<\/b> mono-material without loss of packaging performance, a price for the mono laminate approx. +18% above standard, and 8 new FMCG customers in 6 months.<\/li>\n    <\/ul>\n  <\/div>\n\n  <div class=\"kx-stats\">\n    <div><b>3 weeks<\/b><span>custom film development<\/span><\/div>\n    <div><b>5<\/b><span>test iterations<\/span><\/div>\n    <div><b>approx. +18%<\/b><span>price of mono laminate vs standard<\/span><\/div>\n    <div><b>8<\/b><span>new FMCG customers in 6 months<\/span><\/div>\n  <\/div>\n\n  <h2><span class=\"kx-num\">01<\/span> Customer<\/h2>\n\n  <p>Germany. A flexible packaging converter for FMCG customers. Its FMCG end customer had to switch to mono-materials.<\/p>\n\n  <h2><span class=\"kx-num\">02<\/span> Challenge<\/h2>\n\n  <p>The existing PET\/PE laminate is not recyclable. The target MDO PE\/PE structure was ready, but standard sealant film did not seal stably on it.<\/p>\n  <p>Without a stable seal, the converter could not promise its customer the same line output.<\/p>\n\n  <h2><span class=\"kx-num\">03<\/span> Solution<\/h2>\n\n  <ul>\n    <li><b>Film:<\/b> NEX-LAM LS adapted to MDO PE.<\/li>\n    <li><b>Seal:<\/b> seal initiation at 90 \u00b0C and a wide hot tack window.<\/li>\n    <li><b>Development:<\/b> custom development in 3 weeks, 5 test iterations.<\/li>\n    <li><b>Structure:<\/b> a final 5-layer structure with a controlled coefficient of friction (COF).<\/li>\n  <\/ul>\n\n  <h2><span class=\"kx-num\">04<\/span> Results<\/h2>\n\n  <table class=\"kx-spec\">\n    <caption>Before and after<\/caption>\n    <tbody>\n      <tr><th scope=\"row\">Pack structure<\/th><td>PET\/PE laminate, not recyclable \u2192 PE\/PE mono-material<\/td><\/tr>\n      <tr><th scope=\"row\">Packaging performance<\/th><td>no loss<\/td><\/tr>\n      <tr><th scope=\"row\">Price of the mono laminate<\/th><td>approx. +18% vs standard<\/td><\/tr>\n      <tr><th scope=\"row\">New customers for the converter<\/th><td>8 FMCG customers in 6 months<\/td><\/tr>\n      <tr><th scope=\"row\">Position in the segment<\/th><td>first with a ready PE\/PE solution, approx. 12 months ahead<\/td><\/tr>\n    <\/tbody>\n  <\/table>\n\n  <h2><span class=\"kx-num\">05<\/span> What this means for you<\/h2>\n\n  <p>The PPWR is not a materials problem but a process problem: mono-PE can be recycled, but it still has to seal on your machine. If you are testing PE\/PE structures and losing output at the seal, start with the sealant film, not the machine.<\/p>\n\n  <div class=\"kx-link\"><b>NEX-LAM lamination films<\/b><a href=\"https:\/\/kablonex.pl\/en\/products\/nex-lam\/\">PE lamination films: hot tack, mono-PE<\/a><\/div>\n  <div class=\"kx-link\"><b>For FMCG<\/b><a href=\"https:\/\/kablonex.pl\/en\/industries\/fmcg\/\">Packaging films for FMCG and food<\/a><\/div>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A flexible packaging converter from Germany had to give an FMCG customer a PE\/PE mono-material instead of a PET\/PE laminate, but standard sealant film did not seal stably on MDO PE. NEX-LAM LS film, developed in 3 weeks, made the switch to mono-material possible without loss of packaging performance. In brief Customer: a flexible packaging [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2989,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","footnotes":""},"categories":[26],"tags":[],"class_list":["post-2104","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>PE\/PE mono-material for the PPWR: 8 new customers | Kablonex<\/title>\n<meta name=\"description\" content=\"A German converter moved from PET\/PE laminate to PE\/PE mono-material for the PPWR. 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