{"id":2097,"date":"2026-05-22T13:16:50","date_gmt":"2026-05-22T11:16:50","guid":{"rendered":"https:\/\/kablonex.pl\/bez-kategorii\/downgauging-from-130-to-120-%c2%b5m-proprietary-moisture-control-technology-for-a-national-leader-in-construction-chemicals\/"},"modified":"2026-10-08T12:20:49","modified_gmt":"2026-10-08T10:20:49","slug":"downgauging-from-130-to-120-%c2%b5m-proprietary-moisture-control-technology-for-a-national-leader-in-construction-chemicals","status":"publish","type":"post","link":"https:\/\/kablonex.pl\/en\/case-study\/downgauging-from-130-to-120-%c2%b5m-proprietary-moisture-control-technology-for-a-national-leader-in-construction-chemicals\/","title":{"rendered":"National leader in construction chemicals: from 130 to 120 \u00b5m and zero moisture complaints"},"content":{"rendered":"\n<div class=\"kx-article\">\n\n  <p class=\"kx-lead\">A construction chemicals manufacturer wanted to use less film in its FFS bags, even though its mortars sit for months in DIY and builders&#8217; stores and any moisture means a complaint and disposal. We went down from 130 to 120 \u00b5m with NEX-BAG FFS HQ and a proprietary technology for managing the venting chambers. The result: zero complaints due to product moisture.<\/p>\n\n  <div class=\"kx-summary\">\n    <div class=\"kx-label\">In brief<\/div>\n    <ul>\n      <li><b>Customer:<\/b> a construction chemicals manufacturer in Poland: mortars, adhesives, skim coats.<\/li>\n      <li><b>Problem:<\/b> saving film in FFS bags conflicted with the moisture barrier needed for months of storage in stores.<\/li>\n      <li><b>Solution:<\/b> NEX-BAG FFS HQ 120 \u00b5m instead of 130 \u00b5m, a 5-layer construction with mLLDPE and a proprietary technology for managing the venting chambers.<\/li>\n      <li><b>Result:<\/b> 130 \u2192 120 \u00b5m, zero complaints due to product moisture, FFS line machine settings unchanged.<\/li>\n    <\/ul>\n  <\/div>\n\n  <div class=\"kx-stats\">\n    <div><b>120 \u00b5m<\/b><span>instead of 130 \u00b5m<\/span><\/div>\n    <div><b>8%<\/b><span>less film thickness<\/span><\/div>\n    <div><b>5<\/b><span>layers in the mLLDPE construction<\/span><\/div>\n  <\/div>\n\n  <h2><span class=\"kx-num\">01<\/span> Customer<\/h2>\n\n  <p>A construction chemicals manufacturer in Poland: mortars, adhesives, skim coats. It packs in FFS bags, and the product goes to DIY and builders&#8217; stores, where it sits for months.<\/p>\n\n  <h2><span class=\"kx-num\">02<\/span> Challenge<\/h2>\n\n  <p>The manufacturer wanted to optimise film consumption in its FFS bags. Yet any moisture in the mortar means a complaint and disposal.<\/p>\n\n  <p>Thinner film usually means a weaker barrier, so saving material was at odds with product safety.<\/p>\n\n  <h2><span class=\"kx-num\">03<\/span> Solution<\/h2>\n\n  <ul>\n    <li><b>Film:<\/b> NEX-BAG FFS HQ 120 \u00b5m instead of 130 \u00b5m.<\/li>\n    <li><b>Venting:<\/b> a proprietary technology for managing the venting chambers, which eliminates moisture ingress during filling and storage.<\/li>\n    <li><b>Construction:<\/b> 5 layers with mLLDPE kept full strength despite the reduced thickness.<\/li>\n  <\/ul>\n\n  <h2><span class=\"kx-num\">04<\/span> Results<\/h2>\n\n  <table class=\"kx-spec\">\n    <caption>Before and after<\/caption>\n    <tbody>\n      <tr><th scope=\"row\">Film thickness<\/th><td>130 \u00b5m \u2192 120 \u00b5m, savings on a scale of millions of bags a year<\/td><\/tr>\n      <tr><th scope=\"row\">Moisture complaints<\/th><td>zero complaints due to product moisture<\/td><\/tr>\n      <tr><th scope=\"row\">FFS line machine settings<\/th><td>unchanged<\/td><\/tr>\n    <\/tbody>\n  <\/table>\n\n  <h2><span class=\"kx-num\">05<\/span> What this means for you<\/h2>\n\n  <p>At volumes counted in millions of bags, 8% of thickness is a line you can see in the annual materials budget. But the key was not the thickness, it was venting the bag. If your product absorbs moisture, start the conversation there, not with microns.<\/p>\n\n  <div class=\"kx-link\"><b>Construction and construction chemicals<\/b><a href=\"https:\/\/kablonex.pl\/en\/industries\/construction\/\">Films and bags for construction and construction chemicals<\/a><\/div>\n\n  <div class=\"kx-link\"><b>NEX-BAG bags and films<\/b><a href=\"https:\/\/kablonex.pl\/en\/products\/nex-bag\/\">FFS films and industrial bags, 20-250 \u00b5m<\/a><\/div>\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>A construction chemicals manufacturer wanted to use less film in its FFS bags, even though its mortars sit for months in DIY and builders&#8217; stores and any moisture means a complaint and disposal. We went down from 130 to 120 \u00b5m with NEX-BAG FFS HQ and a proprietary technology for managing the venting chambers. The [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2844,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","footnotes":""},"categories":[26],"tags":[],"class_list":["post-2097","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>FFS bags for mortar: 120 \u00b5m instead of 130 \u00b5m | Kablonex<\/title>\n<meta name=\"description\" content=\"FFS bags for mortar: 120 \u00b5m instead of 130 \u00b5m with NEX-BAG FFS HQ. 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