{"id":2066,"date":"2026-05-22T13:23:55","date_gmt":"2026-05-22T11:23:55","guid":{"rendered":"https:\/\/kablonex.pl\/bez-kategorii\/downgauging-of-hygiene-film-from-35-%ce%bcm-to-28-%ce%bcm-35-55-pcr-for-a-toilet-paper-manufacturer-premium-line\/"},"modified":"2026-06-10T09:37:48","modified_gmt":"2026-06-10T07:37:48","slug":"downgauging-of-hygiene-film-from-35-%ce%bcm-to-28-%ce%bcm-35-55-pcr-for-a-toilet-paper-manufacturer-premium-line","status":"publish","type":"post","link":"https:\/\/kablonex.pl\/en\/case-study\/downgauging-of-hygiene-film-from-35-%ce%bcm-to-28-%ce%bcm-35-55-pcr-for-a-toilet-paper-manufacturer-premium-line\/","title":{"rendered":"Downgauging of hygiene film from 35 \u03bcm to 28 \u03bcm + 35\u201355% PCR for a toilet paper manufacturer (premium line)"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\"><strong>LOCATION<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Central Europe<\/p>\n\n<div style=\"height:47px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\"><strong>CHALLENGE<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">A hygiene products manufacturer (toilet paper \/ towels) previously used packaging with classic, homogeneous technology optimized for &#8220;easy opening.&#8221; Client&#8217;s goal: plastic footprint reduction (ESG) without losing machine runnability on the packaging line and logistical security, plus the introduction of high PCR content. <\/p>\n\n<div style=\"height:47px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\"><strong>SOLUTION<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Paradigm shift in film construction \u2013 a new, multi-layer formulation with enhanced mechanical parameters enabling downgauging from 35\u201340 \u03bcm to 28 \u03bcm, with simultaneous implementation of 35% PCR in the standard line and up to 55% PCR in the premium variant. Integration with NEX PRINT (flexo CI, up to 10 colors) for two of the client&#8217;s product lines.<\/p>\n\n<div style=\"height:47px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\"><strong>RESULT<\/strong><\/h2>\n\n<ul class=\"wp-block-list\">\n<li>significant reduction in plastic consumption per unit<\/li>\n\n\n\n<li>fulfillment of ESG goals and PPWR requirements<\/li>\n\n\n\n<li>maintained machine runnability and logistical security<\/li>\n\n\n\n<li>premium printing up to 10 colors<\/li>\n<\/ul>\n\n<div style=\"height:47px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n","protected":false},"excerpt":{"rendered":"<p>LOCATION Central Europe CHALLENGE A hygiene products manufacturer (toilet paper \/ towels) previously used packaging with classic, homogeneous technology optimized for &#8220;easy opening.&#8221; Client&#8217;s goal: plastic footprint reduction (ESG) without losing machine runnability on the packaging line and logistical security, plus the introduction of high PCR content. SOLUTION Paradigm shift in film construction \u2013 a [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2059,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","footnotes":""},"categories":[1,26],"tags":[],"class_list":["post-2066","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bez-kategorii","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Downgauging of hygiene film from 35 \u03bcm to 28 \u03bcm + 35\u201355% PCR for a toilet paper manufacturer (premium line) - Kablonex<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/kablonex.pl\/en\/case-study\/downgauging-of-hygiene-film-from-35-%ce%bcm-to-28-%ce%bcm-35-55-pcr-for-a-toilet-paper-manufacturer-premium-line\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Downgauging of hygiene film from 35 \u03bcm to 28 \u03bcm + 35\u201355% PCR for a toilet paper manufacturer (premium line) - Kablonex\" \/>\n<meta property=\"og:description\" content=\"LOCATION Central Europe CHALLENGE A hygiene products manufacturer (toilet paper \/ towels) previously used packaging with classic, homogeneous technology optimized for &#8220;easy opening.&#8221; Client&#8217;s goal: plastic footprint reduction (ESG) without losing machine runnability on the packaging line and logistical security, plus the introduction of high PCR content. 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